Being innovative
In the ultra competitive automotive trade every advantage that can be obtained is essential. Whilst realising economies of scale is one objective, shortening the development process and going through the iteration cycle with limited cost penalties can be equally beneficial. Additive manufacturing techniques allow ideas to be tested and communicated more efficiently and enable users to innovate with less restrictions.
As many of the race teams involved in motorsport are credited with developing techniques that become part of mass produced vehicles it’s obvious to draw a link between the pursuit of improved performance and innovation. More and more automotive companies are using additive manufacturing to stay ahead of the competition and drive more efficiency into their processes.
The automotive sector moves so quickly that it can be troublesome to not be at the vanguard of technology. By working with many leading organisations our expert team can help make sure you don’t get left behind.
Volkswagen Autoeuropa – A Real World 3D Printing Success Story
Maximizing production efficiency with 3D printed tools, jigs, and fixtures
Achieving a 91% cost reduction and 95% time savings
By using 3D printed tools, jigs, and fixtures, Volkswagen Autoeuropa reduces cycle time operation, labour, and the need for reworking, while improving tool ergonomics. Furthermore, they achieve this at a tenth of the usual cost. The company estimates that they are on track to save €250,000 by the end of 2017.
Volkswagen Saving Costs using Ultimaker 3D Printers
| External suppliers | Ultimaker 3D printers |
|---|---|
| Cost per part €800 |
Cost per part €21 |
| Project duration 56 days |
Project duration 10 days |
Used during the positioning and screw assembly to prevent scratches /damage to the wheels. Without this protection, scrap cost can be huge.
Why choose a 3D Printer in the Automotive Industry?
- Eliminate Ambiguity – Hold a real-life model of the concept
- Improve Time Efficiency – Print both batches and bespoke pieces, let the print do the work for you
- Achieve Authenticity – Recreate textures, finishes and colours to add even further dimension
- Attain Complex Geometries – Realise your most complex and intricate designs
- Minimal Running Costs – By using up to 90% of the raw material, attain maximum cost-effectiveness
Talk to an Expert
We’re here to answer your questions
Implementing a new technology can be a painful experience, slowing down your core business and not returning results immediately. Let our team take your headaches away, our knowledge of integrating 3D printing into different industries and applications is second to none. We’d love to hear about your project and help you find the right solution.
Call one of our friendly team and find out how 3D printing can revolutionise your business.
0800 7720 257
3D Printing Applications in Automotive
Functional Prototyping
The smartest and most cost effective way to design. 3D printing has revolutionised prototyping decreasing the time of production to hours and the costs of prototypes to fractions.
Parts Production
Removing the costs of tooling for small-volume, highly accurate, customised parts is now a possibility with 3D printing. A world of materials and finishes that rival injection moulding…
Concept Models
The future is now. Designing and producing concept models can take a matter of hours, at minimal costs and with and almost Labour-free experience. 3DGBIRE’s foundations are in…
Moulds & Castings
3D printing patterns and molds is a highly accurate method that doesn’t have the associated costs of traditional mould making. Investment casting, injection molding and production parts are…
Tooling
Machining tools, jigs or fixtures in metal is a thing of the past. Cost, weight and storage problems are something you live with or you just cope without that part. 3D printing gives you the freedom…
Manufacturing
Whether to test the market or to allow your customers into the design process earlier 3D printing allows a quicker, cost saving method of delivering a beautifully crafted product.